Industrial AI & Process Engineering

We are changing the process industry BY MAKING THE FUTURE INFLUENCE THE PAST.

AIFACTOR is Your ML-AI Partner, bringing the engineering domain knowledge and data science together to build customized solutions for your business.

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Fatima Fertilizer Company Limited Engro Fertilizers Fauji Fertilizer Company Limited Fauji Cement Company Limited LOTTE Chemical Pakistan Limited Fauji Cement Company Limited LOTTE Chemical Pakistan Limited
Projects Completed
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Active Plant Deployments
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Avg. Project Delivery
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Customer Cost Savings
$ 0 M

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The AIFACTOR Suite

Purpose-Built for Continuous & Batch Plants

Explore modular, zero-hardware-replacement machine learning solutions engineered for high-stakes process industries.

What AIFACTOR offers you

Process Optimization
01

Process Optimization

Monitor, control and optimize process variables using our machine learning tools to enhance efficiency and pre-empt disruptions.

Quality Control
02

Quality Control

Use ML to predict process outcomes and tune parameters in real time to ensure required product quality is consistently achieved.

Digitalization Consulting
03

Digitalization Consulting

Work with our digitalization experts to strategize and implement your business’s digital transformation system.

Forecasting & Prediction
04

Forecasting & Prediction

Forecast production volume, energy and material consumption, and inventory levels to always have a pulse on your operations.

Asset Management (Predictive Maintenance)
05

Asset Management

Prevent breakdowns and conduct predictive maintenance on static and rotating machinery with our ML diagnostic tools.

Sustainability Solutions (ESG)
06

Sustainability Solutions

Work with our team of sustainability experts to analyze your operation and optimize it to meet ESG goals and regulations.

Our Working Methodology

Define

Defined

A dedicated team with Industry experience, is assigned to work with you and cater to your specific requirements. We also help develop a list of opportunities & options, prioritize, and develop execution plans and roadmaps in line with your strategy and objectives.

This involves initial data collection, brainstorming sessions and discussions to understand business challenges and needs. Hence, we develop Scope of work with clear Problem definition, work understanding, Key deliverables and KPIs as well as Post implementation Performance Test Criteria. Our scope of work could be a simple soft sensor, a prediction engine, a recommendation engine, sweet spot analysis, an advisory or a real time optimizer.

Design

Our engineers employ cutting edge digital visualization and mining techniques to thoroughly understand your data and operations. We visit your site to gather insights and study your data to discover new patterns and identify key areas of improvement. We share our findings with you and, together, synthesize an end-to-end strategy and the design of your Problem Specific Solution.

Develop

A proof-of-concept solution is created from historical data and combination of Industry domain knowledge, User experience, inputs and insights and our cutting edge ML-AI Tools. We evaluate the performance and demonstrate it to your team to get your feedback for adjustments required for the final product. Once ready, the final product is tested with further data to verify & validate its efficiency and accuracy.

Deploy

Once the Solution is developed and validated, our deployment team visits your site to integrate the solution with your systems. Specialized dashboards summarizing meaningful results and providing real time insights from your operation are deployed. Your team is briefed on how to operate the product and we facilitate the implementation until they are fully familiarized with it.

Deliver

Post deployment, during hyper care period of few weeks, our Solution implementation team stays at the site to provide 24-7 support. As the product gather more data and generate results, it is further updated and improved until it achieves a stable, refined state. We then conduct extensive performance testing to deliver the envisaged and agreed project Objective and KPIs.

After a successful deployment, our global team stays available to you round the clock to guide, address concerns and troubleshoot if required. Our collaboration continues to deliver continuous improvement through improved performance and added Product features as may be needed in the future.

Our Global Presence

Originally founded in Calgary, Canada, AIFACTOR now operates in 5 countries and is rapidly expanding

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Canada (HQ)
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Pakistan
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Qatar
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Saudi Arabia
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UAE

Featured Case Study

Fatima Fertilizer: Redefining Nutrient Precision with AI

By deploying AIFACTOR Soft Sensors predicting P₂O₅, NO₃-N, and CaO every minute, Fatima Fertilizer eliminated overshooting and achieved unprecedented quality stability.

117%

Performance Improvement

100%

Specification Compliance

Direct LIMS & DCS Integration

“Operators no longer overshoot specifications to stay safe. Real-time predictions give teams the exact recipe answer while the process is actively running.”

Fatima Fertilizer Company Limited

Sarsabz NitroPhos (NP 22-20) Production Facility

Industry Expertise

Solutions Tailored to Your Operating Sector

Proven models configured for the chemical dynamics and equipment constraints of your vertical.